@article{osti_922135, title = {Improving Energy Efficiency Via Optimized Charge Motion and Slurry Flow in Plant Scale Sag Mills}, author = {Rajamani, Raj K}, abstractNote = {A research team from the University of Utah is working to make inroads into saving energy in these SAG mills. In 2003, Industries of the Future Program of the Department of Energy tasked the …

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SAG and AG Mills operate by lifting ore/grinding media and dropping it on the operating bed of the mill charge. High impacts from lifting ore and media promote impact breakage which is the primary mechanism for size reduction in the mill.

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Sag Mill Ball Charge Calculation. Optimum Ball Mill Charge Calculation. Sag mill ball siing grinding amp classification circuits optimum ball charge in a sag mill is a function of many factors some are discussed below for a sab or sabc circuit in general the higher the ball charge.

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The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9, respectively.

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A new ag/sag mill model has been developed which is based on the dynamics of the grinding charge as well as its size distribution and composition. The effects of changes in such operating conditions as feedsize distribution and ball charge level are inherently described within the model as is the effect of changes to the height and shape of the ...

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The mill charge can be considered as a packed bed of solids with a wide ... A simplified form of the model was used to predict the performance of an 8 m diameter SAG mill with LID = 0.5 grinding a ...

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LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

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Charge Motion inside a SAG Mill. For proper design of SAG mills and other types of grinding mills, the operating conditions have to be defined. …

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SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 and 75% of the critical speed. Dry Aerofall mills are run at about 85% of the critical speed.

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Power Draw Of Grinding Mills - Its Measurement And Prediction Power Draw Of Wet Tumbling Mills And Its Relationship To Charge Dynamics - Part 2 An Empirical Approach To Modelling Of Mill Power Draw Predicting SAG AG Mill And HPGR Specific Energy Requirements Using The SMC Rock Characterisation Test

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The modeling and simulation of semiautogenous (SAG) mills have been widely used in the design and optimization of mill performance in terms of its power draw, processing capacity and product size distribution. However, these models are solved under steady approximation and do not provide any information on mill charge distribution in real time. This paper attempts to …

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Austin SAG Model The SAG mill model by proposed by Leonard Austin (1990) was largely based on modifications of earlier tumbling mill models by Hogg & Fuerstenau and F. Bond. The model is loosely structured as a kinetic and potential energy balance to describe the power draw of a mill charge. The power

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is the mass of SAG mill rock charge in size i [t], SMDC i is the mass of the SAG mill discharge solids in size i [t/hr], d 0 is the maximum discharge rate [hr-1], and c i forms a simplified version of the discharge grate classification function, …

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(SAG) mills. In order to optimize this section, the skills to accurately model and understand its underlying mechanisms are required. The literature exposed a clear lack of previous research on the influence and performance of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from

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